- Posted 23 January 2025
- LocationIreland
- DisciplineManufacturing, Engineering, Quality
- Reference1743
Consultant
Senior Process Engineer
Job description
Job Title: Senior Process Engineer
Role Summary:
Provide process engineering services to support the design, commissioning, and qualification of a significant expansion to an existing bulk vaccine processing facility.
Act as a client owner representative to deliver project objectives.
Manage cross-functional teams to deliver the following scope:
Equipment package design, factory acceptance testing, installation, and commissioning.
Packages may include product vessels, single-use mixers, single-use UFDF skids, and CIP/SIP skids.
Job Responsibilities:
Support the GES Process Lead in implementing a process design based on the outlined process requirements in the project scope of work.
Lead cross-functional project teams to ensure project and stakeholder requirements are clear and reflected in commissioning and qualification (C&Q) deliverables:
Ensure all project stakeholders are informed and consulted on key process activities and decisions.
Monitor progress of team milestones and provide status reports to project stakeholders.
Oversee C&Q progression by a partner firm.
Ensure global and site-specific engineering standards, procedures, and practices are followed.
Support the GES C&Q Lead to coordinate preparation and, when required, lead C&Q field execution:
Develop and review system lifecycle documents, including criticality and risk assessments, FAT documentation, and C&Q documentation.
Manage installation, start-up, and testing of process systems through OQ completion and ensure post-OQ readiness for PQ and PPQ.
Liaise with stakeholders, equipment vendors, business partners, and subject matter experts at other manufacturing sites within the network to support the project.
Undertake additional project engineering duties, including:
Preparing project deliverables such as schedules, work plans, and equipment cost tracking.
Coordinating project activities among stakeholders.
Education/Experience Requirements:
Minimum qualification: B.Sc. or M.Sc./M.Eng in Chemical or Biochemical Engineering or equivalent. Equivalent qualifications include Biotechnology or Industrial Chemistry with a foundation in chemical/biochemical engineering principles applied to bioprocessing.
At least 8 years of post-academic process engineering experience in biopharmaceutical processing design, construction, and start-up environments.
Proven ability to lead and influence teams in a matrix environment.
Strong communication, presentation, and organisational skills.
In-depth understanding of process engineering and technologies relevant to unit processes and utility operations in bulk vaccine/biologics processing facilities.
Knowledge of single-use technologies.
Familiarity with DCS/PLC process control platforms and industry SDLC methodology, such as DeltaV.